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Irritant Gas Inhalation Injury

By

Abigail R. Lara

, MD, University of Colorado

Last full review/revision May 2020| Content last modified May 2020
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Irritant gases are those which, when inhaled, dissolve in the water of the respiratory tract mucosa and cause an inflammatory response, usually due to the release of acidic or alkaline radicals. Irritant gas exposures predominantly affect the airways, causing tracheitis, bronchitis, and bronchiolitis. Other inhaled agents may be directly toxic (eg, cyanide, carbon monoxide) or cause harm simply by displacing oxygen and causing asphyxia (eg, methane, carbon dioxide).

The effect of inhaling irritant gases depends on the extent and duration of exposure and on the specific agent.

Chlorine, phosgene, sulfur dioxide, hydrogen chloride, hydrogen sulfide, nitrogen dioxide, ozone, and ammonia are among the most important irritant gases. Hydrogen sulfide is also a potent cellular toxin, blocking the cytochrome system and inhibiting cellular respiration. A common exposure involves mixing household ammonia with cleansers containing bleach; the irritant gas chloramine is released.

Acute Exposure

Acute exposure to high concentrations of toxic gas over a short time is characteristic of industrial accidents resulting from a faulty valve or pump in a gas tank or occurring during gas transport. Many people may be exposed and affected. The release of methyl isocyanate from a chemical plant in Bhopal, India in 1984 killed > 2000 people.

Respiratory damage is related to the concentration and water solubility of the gas and the duration of exposure.

More water-soluble gases (eg, chlorine, ammonia, sulfur dioxide, hydrogen chloride) dissolve in the upper airway and immediately cause mucous membrane irritation, which may alert people to the need to escape the exposure. Permanent damage to the upper respiratory tract, distal airways, and lung parenchyma occurs only if escape from the gas source is impeded.

Less soluble gases (eg, nitrogen dioxide, phosgene, ozone) may not dissolve until they are well into the respiratory tract, often reaching the lower airways. These agents are less likely to cause early warning signs (phosgene in low concentrations has a pleasant odor), are more likely to cause severe bronchiolitis, and often have a lag of 12 hours before symptoms of pulmonary edema develop.

Complications

The most serious immediate complication is acute respiratory distress syndrome (ARDS), which usually occurs acutely but can be delayed as long as 24 hours. Patients with significant lower airway involvement may develop bacterial infection.

Ten to 14 days after acute exposure to some agents (eg, ammonia, nitrogen oxides, sulfur dioxide, mercury), some patients develop bronchiolitis obliterans progressing to ARDS. Bronchiolitis obliterans with organized pneumonia can ensue when granulation tissue accumulates in the terminal airways and alveolar ducts during the body’s reparative process. A minority of these patients develop late pulmonary fibrosis.

Symptoms and Signs

Soluble irritant gases cause severe burning and other manifestations of irritation of the eyes, nose, throat, trachea, and major bronchi. Marked cough, hemoptysis, wheezing, retching, and dyspnea are common. The upper airway may be obstructed by edema, secretions, or laryngospasm. Severity is generally dose-related. Nonsoluble gases cause fewer immediate symptoms but can cause dyspnea or cough.

Patients who develop ARDS have worsening dyspnea and increasing oxygen requirements.

Diagnosis

  • History of exposure

  • Chest x-ray

  • Spirometry and lung volume testing

Diagnosis is usually obvious from the history. Patients should have a chest x-ray and pulse oximetry. Chest x-ray findings of patchy or confluent alveolar consolidation usually indicate pulmonary edema. Spirometry and lung volume testing are done. Obstructive abnormalities are most common, but restrictive abnormalities can predominate after exposure to high doses of chlorine.

CT is used to evaluate patients with late-developing symptoms. Those with bronchiolitis obliterans that progresses to respiratory failure manifest a pattern of bronchiolar thickening and a patchy mosaic of hyperinflation.

Inhalational injury can occur anywhere along the airway passages and can be classified based on the primary area of injury such as upper airway, the tracheobronchial system, or lung parenchyma. Direct visualization of the airways will help confirm diagnosis. The Abbreviated Injury Score is a grading scale used to determine clinical severity of injury (1):

  • 0. No injury—Absence of carbonaceous deposits, erythema, edema, bronchorrhea or obstruction

  • 1. Mild injury— Minor or patchy areas of erythema, carbonaceous deposits in proximal or distal bronchi

  • 2. Moderate injury—Moderate degree of erythema, carbonaceous deposits, bronchorrhea, or bronchial obstruction

  • 3. Severe injury—Severe inflammation with friability, copious carbonaceous deposits, bronchorrhea or obstruction

  • 4. Massive injury—Evidence of mucosal sloughing, necrosis, endoluminal obliteration

Diagnosis reference

  • 1. Albright JM, Davis CS, Bird MD, et al: The acute pulmonary inflammatory response to the graded severity of smoke inhalation injury. Crit Care Med 40(4):1113–1121, 2012. doi: 10.1097/CCM.0b013e3182374a67

Prognosis

Most people recover fully, but some have persistent lung injury with reversible airway obstruction (reactive airways dysfunction syndrome) or restrictive abnormalities and pulmonary fibrosis; smokers may be at greater risk.

Treatment

  • Removal from exposure and 24-hour observation

  • Bronchodilators and supplemental oxygen

  • Sometimes inhaled racemic epinephrine, endotracheal intubation, and mechanical ventilation

  • Sometimes corticosteroids, depending on the specific chemical exposure

With a few exceptions, management is based on symptoms rather than the specific agent. Patients should be moved into fresh air and given supplemental oxygen. Treatment is directed toward ensuring adequate oxygenation and alveolar ventilation.

Bronchodilators and oxygen therapy may suffice in less severe cases.

Severe airflow obstruction is managed with inhaled racemic epinephrine, endotracheal intubation or tracheostomy, and mechanical ventilation.

Because of the risk of ARDS, any patient with respiratory tract symptoms after toxic inhalation should be observed for 24 hours. High-dose corticosteroids should not be routinely used for ARDS induced by inhalational injury; however, a few case reports suggest efficacy in severe ARDS following zinc chloride smoke inhalation.

After the acute phase has been managed, physicians must remain alert to the development of reactive airways dysfunction syndrome, bronchiolitis obliterans with or without organized pneumonia, pulmonary fibrosis, and delayed-onset ARDS.

Prevention

Care in handling gases and chemicals is the most important preventive measure. The availability of adequate respiratory protection (eg, gas masks with a self-contained air supply) for rescuers is also very important; rescuers without protective gear who rush in to extricate a victim often succumb themselves.

Chronic Exposure

Low-level continuous or intermittent exposure to irritant gases or chemical vapors may lead to chronic bronchitis, although the role of such exposure is especially difficult to substantiate in smokers.

Chronic inhalational exposure to some agents (eg, bis[chloromethyl]ether, certain metals) causes lung and other cancers (eg, liver angiosarcomas after vinyl chloride monomer exposure).

Key Points

  • Irritant gas exposures predominantly affect the airways, causing tracheitis, bronchitis, and bronchiolitis.

  • Complications of acute exposure may include acute respiratory distress syndrome, bacterial infections, and bronchiolitis obliterans (sometimes leading to pulmonary fibrosis).

  • Diagnosis of acute exposure is usually obvious by history, but do pulse oximetry, chest x-ray, spirometry, and lung volume assessment.

  • Treat acute exposure supportively and observe patients for 24 hours.

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NOTE: This is the Professional Version. CONSUMERS: Click here for the Consumer Version
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